What is the right electric wire size for a circuit breaker in an electric panel?

Saturday, September 29, 2018

The correct size for residential wiring depends on what the wires are serving and, in the case of major appliances such as an air conditioning condenser, what size circuit breaker the manufacturer specifies for it on the data plate on the side of the unit. Here’s a chart of standard wire sizes and corresponding breaker amperages for copper wiring in home circuits.   The ambient temperature of the area where the wiring will be installed, the length of the wire run, along with the category of wiring used, may require an upward adjustment to these sizes. But they are a rule-of-thumb guide that we use in our inspections when checking the size of wiring connected to circuit breakers in an electric panel.  Many, but not all, larger wires have the size number embedded in a repeating strip of specification lettering along the side. However, we don’t recommend that a homeowner remove the dead front (cover plate) of an electric panel to check the wiring or any other reason—for their personal safety. Examining a “live” electric panel is best left to a professional.

   The size number is followed by the letters “AWG,” which stands for American Wire Gauge. We recognize the smaller #14, #12 and #10 wires by sight, and an experienced inspector can scan a panel rather quickly. Undersize wires—a #10 wire (too small) connected to a 60-amp breaker, for example—means the wire will overheat if these is too much current flow and possibly ignite a fire without the circuit breaker tripping. Conversely, a #8 wire (larger than required) connected to a 30-amp breaker is not a problem. In fact, a one-size larger wire is often necessary to avoid a voltage drop problem when the length of the wire run is long, such as from a main panel in a home to a subpanel in a detached barn.

   Multi-strand aluminum wiring is sometimes used for service cables or major appliance circuits, like a range or heat strip in an air handler, and is an acceptable alternative to copper for some circuits. Because it is a little more resistant to the flow of electricity, the wire size required is typically one size larger than the same circuit in copper. Also, an anti-oxidant paste must be applied at wire connections when using aluminum wiring.

    Also, see our blog post How dangerous is old electrical wiring?

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Here’s links to a collection of our other blog posts about ELECTRIC PANELS:

What causes copper wires to turn green or black in an electric panel?  

What is the maximum number of circuit breakers allowed in an electric panel?

When should a corroded or damaged electric panel cabinet or disconnect box be replaced? 

What is a tandem circuit breaker? 

When did arc fault circuit interrupter (AFCI) breakers first become required?

Can an electric panel be located in a closet? 

Can an electric panel be located in a bathroom? 

Can you add circuit breakers by different manufacturers to an electric panel if they fit?

My circuit breaker won't reset. What's wrong?  

What is a split bus electric panel?

How do I identify a combination AFCI (CAFCI) circuit breaker? 

What does a circuit breaker with a yellow or white test button indicate? 

What is the maximum gap allowed between the front of a recessed electric panel box and the wall surface surrounding it? 

What are the requirements for NM-cables entering an electric panel box?

Why is a fuse box/panel an insurance problem for homebuyers? 

Why is bundled wiring in an electric panel a defect?

What is the difference between GFCI and AFCI circuit breakers? 

Why are old electrical components not always "grandfathered" as acceptable by home inspectors?

What happens when you press the "TEST" button on a circuit breaker in an electric panel?

What is a Dual Function Circuit Interrupter (DFCI)? 

What is the difference between a Combination Arc Fault Circuit Interrupter (CAFCI) and an Arc Fault Circuit Interrupter (AFCI) circuit breaker?  

What is the difference between "grounded" and "grounding" electrical conductors? 

What does it mean when a wire is "overstripped" at a circuit breaker?

Why is an old fuse panel dangerous?  

Who is the manufacturer of those "bad" electric panels?

Why is the circuit breaker stuck in the middle? 

What is a double tap at a circuit breaker?

What is the life expectancy of a circuit breaker? 

My circuit breaker won't reset. What's wrong? 

Why do some breakers in my electric panel have a "TEST" button on them?

What is the right size electric panel for a house? 

• What do I need to know about buying a whole house surge protector? 

What is the maximum allowed height of a circuit breaker (OCPD) above the floor?

• What is the maximum height you can mount an electric panel above the floor? 

• What is the code required clearance in front of an electric panel?

What is the main bonding jumper and where do it find it in an electric panel? 

   Visit our ELECTRIC PANELS page for other related blog posts on this subject, or go to the INDEX for a complete listing of all our articles. 

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