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What is a split bus electric panel?

Friday, June 29, 2018

A split bus panel can be a little puzzling when you first encounter one because, unlike today’s main panels, there is no single main disconnect breaker at the center of the top of the panel. We see them in homes that were built from the early 1950s to about 1980 that still have the original electric panel in place, like in the photo above.

   The split bus panel design took advantage of a NEC (National Electric Code) allowance that a main service panel could have up to six switch-throws to shut off all power. The top cluster of breakers, usually the top two or three in each column for a total of four or six breakers, are each marked at the side as a “main breaker”. At the back of the panel box, the two bus bars (vertical strips of metal that connect to each breaker to supply power to the wiring) are separated in the middle, with all of the main breakers connected to the top bus sections. 

   One of the top main 240-volt breakers feeds the bottom bus bars, which is typically 120-volt household lighting and receptacle circuits. Shutting off that breaker leaves all the bottom breakers dead, but the other mains at the top cluster that feed major appliances such as the water heater, range, and air conditioner will remain live and must be shut off individually.

   Here’s the same panel with the mains, a total of four in this case, boxed in red:

   Note the tiny stickers between them that say “MAIN BREAKER.” To understand a little better how this panel design works, lets look at the same panel with the deadfront cover plate removed:

   The red rectangle shows the one main breaker that controls all the bottom breakers (enclosed in blue), and the white lines show the route of the wires that go behind the top 240-volt breakers to electrify the bottom bus bars.

   The  two defects we commonly see with split bus panels that are still in service and now 40 to 60 years old are:

1) Not all the main breakers are clearly marked. The little stickers have fallen off over time.

2) A panel with six main breakers, each of which is 240-volt, has had one or more 240-volt breakers changed out for two 120-volt breakers, pushing up the number of necessary switch-throws in the top cluster to shut off all power to more than the maximum six allowed. The panel shown below takes 9 switch-throws to shut off all power.

   Also, all of the original circuit breakers are now past the their estimated 40 year functional lifespan. So, if you have a split bus panel in your home and are not planning on replacing it anytime soon, consider at least replacing the original breakers as a safety upgrade. Arc Fault Circuit Interrupter (AFCI) breakers are now code-required for most replacement circuits, and will provide an extra level of fire protection—which is especially important in a home with older wiring. They detect any arcing or sparking in wiring that become frayed, damaged, or deteriorated, and trip to cut off the circuit—on top of the normal circuit breaker duty of tripping when too much current is flowing through the wires.

    The manufacture of split bus panels was discontinued in the mid-1980s and they are now just an interesting bit of electric wiring history. Up to six main disconnects grouped together in the same main panel continued to be allowed until the 2020 edition of the National Electrical Code, but we rarely see more than one main breaker in a panel today. Go to our article Are split-bus electrical panels illegal? for more details.

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Here’s links to a collection of our other blog posts about ELECTRIC PANELS:

What causes copper wires to turn green or black in an electric panel?  

What is the maximum number of circuit breakers allowed in an electric panel?

When should a corroded or damaged electric panel cabinet or disconnect box be replaced? 

What is a tandem circuit breaker? 

When did arc fault circuit interrupter (AFCI) breakers first become required?

Can an electric panel be located in a closet? 

Can an electric panel be located in a bathroom? 

Can you add circuit breakers by different manufacturers to an electric panel if they fit?

My circuit breaker won't reset. What's wrong?  

How do I identify a combination AFCI (CAFCI) circuit breaker? 

What does a circuit breaker with a yellow or white test button indicate? 

What is the maximum gap allowed between the front of a recessed electric panel box and the wall surface surrounding it? 

What are the requirements for NM-cables entering an electric panel box?

Why is a fuse box/panel an insurance problem for homebuyers? 

Why is bundled wiring in an electric panel a defect?

What is the difference between GFCI and AFCI circuit breakers? 

Why are old electrical components not always "grandfathered" as acceptable by home inspectors?

What happens when you press the "TEST" button on a circuit breaker in an electric panel?

What is a Dual Function Circuit Interrupter (DFCI)? 

What is the difference between a Combination Arc Fault Circuit Interrupter (CAFCI) and an Arc Fault Circuit Interrupter (AFCI) circuit breaker?  

What is the difference between "grounded" and "grounding" electrical conductors? 

What does it mean when a wire is "overstripped" at a circuit breaker?

Why is an old fuse panel dangerous?  

Who is the manufacturer of those "bad" electric panels?

Why do some breakers in my electric panel have a "TEST" button on them?

What is the right size electric panel for a house? 

• What do I need to know about buying a whole house surge protector? 

What is the maximum allowed height of a circuit breaker (OCPD) above the floor?

• What is the maximum height you can mount an electric panel above the floor? 

• What is the code required clearance in front of an electric panel?

What is the main bonding jumper and where do it find it in an electric panel? 

   Visit our ELECTRIC PANELS page for other related blog posts on this subject, or go to the INDEX for a complete listing of all our articles.

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